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Large Rubber Extrusion Line
High-Efficiency, Precision Rubber Production Equipment
Home / Large Rubber Extrusion Line
Manufacturing Capabilities
14 Years of Experience in Extrusion of Rubber Products
RESRUB has a professional rubber hose and sealing strip production team and 90# large rubber extrusion line is equipped with the latest technology, specifically designed for the high-quality production of rubber hoses, sealing strips, and other rubber products. This equipment not only provides high production efficiency but also ensures dimensional accuracy and consistency for rubber products under various complex requirements. We are committed to offering our clients high-performance, stable production solutions that help enhance production efficiency and product quality. It is widely used in industries such as automotive, electronics, new energy, and construction.
Introduced a Brandnew Production Line for Rubber Hose with Middle Layer Reinforcement to Meet Market Demand
RESRUB new production line leverages advanced manufacturing processes to deliver superior mid-layer reinforced rubber hoses that offer enhanced durability, flexibility, and pressure resistance. The introduction of this production line also signifies our dedication to serving diverse industries more effectively, including automotive, telecom, computer, and construction. With an emphasis on customization, we are now better equipped to provide tailor-made solutions that cater to specific application requirements.Our rubber extrusion lines provide us with:
High-Precision Extrusion
The rubber extrusion line is equipped with an advanced temperature control system, pressure control system and intelligent systems, ensuring uniform heating and stable extrusion of rubber materials during production, resulting in precise dimensions and high product consistency. The extrusion line can monitor the production status in real-time and adjust parameters, ensuring that every rubber product meets strict quality standards.
Large-Scale Production Capability
Designed for high-volume production, this line is perfect for large orders, ensuring fast delivery to meet the high-demand requirements of customers. It can produce thousands of meters per hour, significantly improving production efficiency.
Versatility
Capable of extruding a variety of rubber materials, including neoprene, fluorocarbon rubber, EPDM, and more, the line is suitable for producing rubber hoses, sealing strips, and other industrial rubber products with different process requirements.
High Stability
With an advanced electrical control system and automation technology, the extrusion line ensures high production stability, reduces human error, and minimizes production failure rates.
Automated Production
The fully automated production process reduces human intervention, increases production efficiency and safety, and lowers operational costs.
Plastic Extruder
Efficient Production of Low-Pressure Plastic Tubes and Profiles
Our plastic extruders are capable of high output, with production runs lasting 24 hours without interruption. Each machine can produce thousands of meters of pipe per day, helping clients meet peak demand. The equipment is flexible, able to handle both standard products and customized specifications in terms of sizes and dimensions.
Precision Mold
Precision Mold Design & Manufacturing
At RESRUB, we are committed to providing high-precision mold design and manufacturing services for the production of low-pressure rubber hoses and rubber sealing strips. All of our molds are produced in-house, ensuring tight control over the production process and quality assurance. We use industry-leading HPM (High-Performance Mold) materials for mold construction, which offers exceptional hardness and wear resistance to ensure long mold life and high-performance manufacturing.Through rigorous mold manufacturing process, we ensure that the low-pressure rubber hoses and rubber sealing strips we produce meet outstanding quality standards, providing our clients with efficient and precise manufacturing solutions. Our molds are not only compliant with international high-end standards but can also be custom-designed according to client requirements to suit various industrial applications.
Workshop Advantages
Automatic Braiding Workshop
Our company is equipped with an advanced automatic braiding workshop that specializes in the processing and outer braiding of rubber liquid cooling tubes. The workshop is fitted with 10 high-efficiency braiding machines to meet large-scale production needs. Our braiding workshop focuses on the precise braiding of rubber hoses, utilizing materials such as polyester, polypropylene, and other composite materials.
Automated Braiding
Our workshop is equipped with advanced automated braiding equipment, ensuring an efficient and stable production process. This enables us to produce high-quality rubber hoses and sealing strips in large quantities.
Multi-material Support
The workshop supports various composite materials such as polyester, polypropylene, and more, meeting diverse customer needs with customized braiding solutions.
High-Precision Processing
With state-of-the-art equipment and a professional technical team, we deliver high-precision braided products, ensuring that each tube meets strict quality standards.
Flexible Production Capacity
We offer flexible production capabilities, capable of handling both small and large-scale orders, with fast turnaround times to meet different project requirements.
Application Fields
The rubber liquid cooling tubes produced in our braiding workshop are widely used in liquid cooling systems, particularly in high-end electronic devices, AI servers, PC hardware, and other sectors, providing efficient heat dissipation solutions.
We Provide Comprehensive Customization Services for Our Clients
Size Customization
Custom tube diameter, length, and other specifications tailored to customer requirements.
Material Selection
Choose the most suitable materials based on application needs, such as high-temperature resistance, chemical corrosion resistance, and more.
Braiding Patterns
Different braiding densities are available to ensure durability and stability during use.
Color Customization
Select appropriate braiding material colors, such as white, black, red, etc., based on customer preferences.
Manual Processing Department
Work Closely with the Production Department to Ensure Smooth Production Processes
Thorough Inspection to Ensure Product Quality
Our manual department focuses on comprehensive quality inspection for each product. Through strict manual testing procedures, we ensure every batch meets industry standards and is free from defects or flaws. From visual checks to functionality and precise measurements, we follow standardized processes to guarantee the delivery of high-quality products.
Precise Packaging to Protect Products During Shipping
To ensure products arrive safely, our manual department handles precise packaging. Each product is packaged with suitable materials based on its characteristics, providing multiple layers of protection. We focus on every detail to guarantee your products arrive intact and undamaged.
Customized Services to Meet Unique Customer Needs
We offer personalized services where products undergo final processing and packaging based on specific customer requirements. Whether it’s quantity, size, or custom markings, we provide flexible manual services to ensure the product fully aligns with customer specifications.
Quality Control Center
Incoming Inspection of RESRUB Rubber Products
High-quality rubber hoses and sealing strips are inseparable from strict quality control. RESRUB has a professional quality control center that strictly controls each raw material, conducts standard testing on each process, and tests the final product to ensure that the product is of high quality.
Incoming Inspection
The incoming material inspection is the first gate in the production process of our rubber products, and it is also the basis to ensure the quality of the products. Through strict incoming material inspection, we are able to screen out quality raw materials and eliminate defective products.
Density Testing
Using a density meter, we accurately test the density of incoming rubber materials to ensure that each batch falls within the specified range. This helps maintain product consistency and stability.
Hardness Testing
We use a hardness tester to measure the hardness of the rubber materials, ensuring they meet the design requirements. Proper hardness is essential for the durability and adaptability of the rubber products.
Tensile Strength and Elongation at Break Testing
Using a tensile testing machine, we test the tensile strength and elongation at break of the rubber materials, assessing their elasticity and durability. These tests ensure the reliability of the products in various applications.
Tear Strength Testing
We also test the tear strength of rubber materials to ensure they have sufficient resistance to tearing, enhancing the product's longevity and performance.
In-Process Inspection of RESRUB's Rubber Hoses And Sealing Strips
Process inspection is an indispensable part of the production process of rubber hoses and sealing strip. It runs through the entire production process, from raw materials into the factory to the finished product factory, each link must undergo strict quality control. Through process inspection, we are able to detect and correct problems in the production process in a timely manner, to ensure that product quality meets the standards, so as to win the trust and recognition of customers.
First Article Inspection
At the beginning of each production shift or when production conditions change, we meticulously inspect the first batch of rubber hose or sealing strip. This helps us to detect problems in the production process in advance and ensure that the subsequent products can meet the quality requirements.
Appearance Inspection
We will visually inspect the rubber hose or sealing strip for damage, deformation, dirt and other cosmetic defects.
Dimensional Inspection
We will use caliper to detect the key dimensions of the rubber hoses or sealing strips to ensure that their dimensions meet the design requirements.
Other key physical, mechanical and chemical performance
RESRUB is equipped with a state-of-the-art laboratory dedicated to product testing, R&D, and quality control. Our laboratory is equipped with advanced testing equipment, enabling us to conduct comprehensive physical, chemical, and mechanical property tests to ensure that every product meets international quality standards before leaving the factory.
Certification
Excellent Quality and Trustworthy Choice
In the field of rubber products, quality and trustworthiness are the focus of every customer‘s attention. RESRUB, as a manufacturer of rubber hoses and sealing strips, has obtained a number of international quality certificates such as ISO9001, ISO14001, and IATF16949. These quality certificates are not only an affirmation of the quality of our products, but also a recognition of our corporate strength and management level. Quality is the lifeblood of an enterprise. Only through the continuous pursuit of excellence in quality can we win the trust of our customers and the recognition of the market. Therefore, we will continue to uphold the "Quality First, People-oriented" concept, and constantly improve the quality and performance of our products, to provide customers with more high-quality, reliable service.
FAQ
You Also Would Like to Know
- Do you supply finished parts, or do you work on customer-supplied material?We supply finished parts: we buy the compound, extrude and cure it, then cut, inspect and pack. We are not a toll processor, though customer-supplied compound can be run after incoming inspection and a trial.
- Where do your raw materials and reinforcement fibres come from?Rubber and plastic raw materials are sourced from domestic suppliers and kept in stock. Reinforcement fibre is bought from qualified suppliers rather than woven in house. Customer-supplied compound can be run case by case.
- Do you mix your own compounds, and what curing equipment do you run?We mix our own compounds on open mills and internal mixers instead of buying ready-made compound. Curing runs on a platinum curing line plus automated extrusion lines, with a hot-air vulcanization tunnel up to 200 m long.
- How experienced is your production team?We run with 110 people: about 20 operators on the lines, 6 in quality, 5 in technical development, 12 in sales and 4 in order follow-up. Several compounders have more than ten years on the mixing side.
- When was your company founded, and how long have you made rubber parts?The company was registered on 28 October 2011, with a manufacturing operation dating back to 2009. That gives roughly 15 years of rubber extrusion experience at the same Changping site in Dongguan.
- What warranty do you provide and how are quality claims handled?Warranty runs 5 to 10 years depending on material and application and is written into the contract. Claims are handled with batch traceability, root-cause review and replacement or credit; on-site service is handled through your local agent.
- What are your payment terms?Payment terms are agreed per order: full payment before shipment for a first order, or deposit plus balance against documents. Long-term partners can be approved for monthly settlement up to 60 days.
- Do you keep stock moulds and semi-finished stock for faster delivery?Yes. Common dies such as 7x4, 8x4, 10x6 and 5x3 mm are kept in the tool room, and semi-finished stock in the common 6, 8 and 10 mm bore sizes can be cut and shipped without a new mould.
- What are your size limits and wall-thickness tolerance?Inner diameter starts at 1.5 mm and outer diameter goes up to 110 mm. Wall thickness and key dimensions are held to plus or minus 0.5 mm, with tighter callouts reviewed case by case.
- Which orders do you not accept?We do not take steel-wire reinforced hose, large-diameter hose, ultra-short lead-time rush orders, or jobs outside rubber extrusion. We do offer fibre-braided reinforcement, OD up to 110 mm and 30-day standard lead times.
Need Assistance?
We understand that choosing the right product for your industry is critical. That’s why we invite you to contact us. Whatever your goals, ResRub will help you achieve them.
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We have a strong team that works closely with customers to meet market challenges and effectively meet specific needs. Our slogan is "Economical, Time-Saving, and Effortless Management" to win customer trust in your industry.
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